ERW Pipe Production Line

ERW Pipe Production Linendi mphero yosalekeza yomwe imapanga chingwe chachitsulo / koyilo kukhala chubu ndikuwotcherera msoko pogwiritsa ntchitomkulu-wowotcherera pafupipafupikuti apange mwachangu, mosasinthasintha mapaipi ang'onoang'ono-mpaka{1}}pakatikati. Kwa magulu ogula zinthu, chofunika ndi ngati mzerewo ukhoza kugwiraliwiro, kulolerana, ndi kuvomerezamutatha kutumiza-osangoyendetsa chitoliro chowonetsera. PaOctal Pipe, timakonza mzere wathunthu wa Pipe Production ngati njira yofananira kuyambira koyilo yokonzekera mpaka kuyesa & kumaliza, kotero zotuluka zake ndi zenizeni komanso zobwerezabwereza.

Mzere wa ERW umawoneka wosavuta papepala: koyilo → kupanga → HF kuwotcherera → kukula → kudula-kuchotsa. Muzomera zenizeni, mavuto omwe ogula amakumana nawo ndi othandiza kwambiri:

• kusintha kwa koyilo kumayambitsa kuyimitsidwa ndikuyenda kwa parameter
• m'mphepete ndi kupanga masinthidwe amapanga zinyalala zobisika
• weld seam ikuwoneka bwino, koma kuvomereza kumalephera pambuyo pake
• kukula ndi kudulidwa-kusiyana sikufanana ndi liwiro la chigayo, choncho kutulutsa kumatsika

Ichi ndichifukwa chake Octal Pipe imapanga mzere wa ERW chubu mphero ngati unyolo wofananira, ndi siteshoni iliyonse yokulirapo kuti ithandizire zenera lanu la OD/kukhuthala, kusakaniza kwazinthu, ndi kuvomereza kachitidwe kantchito:

• Konzani-ku-kukonzekeretsa(slitting + leveling + accumulator + strip joining) kuti chakudya chizikhala chokhazikika komanso kuchepetsa kutsika kwa liwiro.
• Kupanga njira kusankha(kukhazikika kokhazikika,Mtengo wa FFX, kapenaDFT) kutengera ngati cholinga chanu ndi kukula kwakukulu, kusinthika mwachangu, kapena kutulutsa machubu a square/rectangular.
• Solid-state HF induction weldingkukhazikitsidwa mozungulira zenera lanu la makulidwe ndi liwiro la chandamale, kuti musachedwe kuti musunge kusasinthasintha kwa msoko.
• Kuchotsa mikanda + kuziziritsa + kusankha kokhazikika pa intanetikuwongolera kutha kwa msoko ndikuthandizira zofunikira za polojekiti.
• Kukula ndi kuwongolazakonzedwa kuti zitheke kubwereza liwiro la mzere womwe mwakonza, osati -kuyesa kocheperako kokha.
• Dulani-mpaka-utali ndi kutsiriza(kudulira ndege-kuchoka, zomaliza, kusungitsa/kupakira) zopangidwa kuti zigwirizane ndi zosowa zenizeni zotumizira.

Kuti kugula zinthu kusakhale kosavuta, timafotokozeranso mzerewu momveka bwino, mawu ake{0}}okonzeka kale-kuti mudziwe zomwe zikuphatikizidwa, zomwe mungasankhe, komanso zomwe zimakhudza kuvomera.

1. Mzere Wotsetsereka (kuzungulira-ku{{2}kukonzekera)

Octal Pipe imapereka gawo locheka ngati "weld-quality" kutsogolo-osati kudula kozungulira. Timayang'ana kwambiri kukhazikika kwa mizere ndi kuwongolera m'mphepete, chifukwa kukhazikika kwa msoko wa ERW kumayambira apa. Kuchuluka kwake kumaphatikizapo galimoto yopangira coil/uncoiler, kudula mutu, kuwongolera kulimba, kupiringa mokhotakhota, ndi njira zosinthira kumbuyo/kubweza. Pamapulojekiti omwe ali ndi zofunikira zovomerezeka, titha kukonza zowongolera-zothandizira kuti tichepetse zovuta-zogwirizana ndi seam ndikuwongolera kusasinthika.

2. Uncoiler + Leveling + Shear & Welder + Accumulator

Timapanga gawo ili kuti tizisungakudyetsa mosalekezakhola, chifukwa kuyimitsidwa pafupipafupi ndizomwe zimapangitsa kuti magawo azowotcherera a HF asokonekera pakupanga kwenikweni. Phukusili limapangidwa ngati seti yofananira: kumasula ndi kukanikizana kokhazikika, kusanja kwa flatness, kumeta ubweya & welder pakujowina mizere, ndi cholumikizira kukula kwa dongosolo lanu la liwiro. Phindu la ogula ndi losavuta: kamvekedwe ka mizere yokhazikika, zovuta zoyambira/zoyimitsa zocheperako, ndi njira yothamanga-mpaka kutulutsa kokhazikika.

3. Forming Mill (roll-kupanga kuti atsegule{2}}seam round profile)

Octal Pipe imakonza mphero yozunguliraVee geometry kukhazikikapa weld point-apa ndi pamene mphero zambiri zimataya zokolola mwakachetechete. Kutengera kusakaniza kwanu kwazinthu, titha kukupatsirani mawonekedwe wamba kapena kuphatikiza zosankha ngati FFX/DFT (pamene kutulutsa masikweya/makona anayi kapena kusintha kosintha ndikofunikira). Mapangidwe a ma roll set, ma pass sequence, ndi kuyan'anila kumakonzedwa kuti zigwirizanitse m'mphepete ndikuchepetsa "kusagwirizana kobisika" komwe pambuyo pake kumakhala kukonza ma weld.

4. Solid-state HF Welder (HF induction welding)

Timagwiritsa ntchitozowotcherera-state HFmonga njira yowotcherera yoyambira, yokonzedwa ndi zenera lanu la OD / makulidwe ndi liwiro la chandamale. Zomwe timakulitsa si kusankha mphamvu kokha, koma phukusi lonse lokhazikika la welding: kuchuluka kwa kutentha kwa kutentha, kuwongolera/kulepheretsa, ndi machitidwe ofinyidwa pa weld point-kuti muzitha kuthamanga mwachangu popanda kunyalanyaza kusasinthasintha kwa msoko. Ngati polojekiti yanu ikufunika, titha kuwonjezera malo owunikira omwe amathandizira gulu lanu kuthana ndi vuto mwachangu panthawi yotumiza.

5. Kuchotsa Mkanda Wamkati & Wakunja + Kuzizira

Kuwongolera mikanda ndipamene "zimawoneka bwino" zimakhala "zovomerezeka-zokonzeka." Chitoliro cha Octal chimaphatikiza scarfing yamkati / yakunja yolumikizidwa ndi gawo la kuwotcherera, kuphatikiza malo ozizirira owongolera kuti akhazikike kutsika kwamtsinje. Izi zimachepetsa ntchito yoperayo ndipo zimapangitsa kuti ID/OD isamale bwino-makamaka makasitomala akamasamala za zokutira, zokutira, kapena zothina.

6. Sizing Mill (kulolerana + luso la mawonekedwe)

Octal Pipe imakonza kukula kuti ikwaniritse geometry yobwerezabwerezapa liwiro la kupanga, osati pa liwiro lapang'onopang'ono loyesa. Gawo la sizing litha kukhazikitsidwa kuti likhale chitoliro chozungulira, komanso (pogwiritsa ntchito / kukhazikitsa) njira zothandizira masikweya/makona anayi opangira machubu pakafunika. Timakulanso siteshoniyi kuti ifanane ndi liwiro la kukwera kapena kuwotcherera, kuti isakhale "chete" yomwe imachepetsa kutulutsa kwenikweni.

7. Flying Cut-kudula (kudula-ku-utali pa liwiro la mzere)

Octal Pipe imakupatsirani njira zochepetsera zowulukira-zosanjidwa ndi zosakaniza zanu ndi zokonda za mbewu, kuphatikiza macheka ozizira owuluka ndi njira zodulira zotentha{1}}zodula. Mfungulo ndi kuwongolera kutalika ndi kulunzanitsa kokhazikika ndi liwiro la mzere-kotero kuti mutha kugwira bwino ntchito popanda kuchepetsa chigayo. Ichi ndi chimodzi mwamasiteshoni omwe amakhudza mwachindunji kutumiza bwino komanso kutsika kwapansi.

8. Thamangani-Table + Stacking & Packing Solution

Timaona kutha-ndi kulongedza katundu ngati gawo la kuchuluka kwa kupanga, osati kungoganiza mongoganizira. Titha kupereka-mathebulo, kusamutsa/kusonkhanitsa, kusanjika kodziwikiratu, kusanja ma bund/packing, ndi kuphatikiza kagwiridwe ka ntchito. Izi zimachepetsa kupanikizika kwa ogwira ntchito, zimathandizira kasamalidwe ka katundu, ndikupangitsa kuti zinthu ziyende bwino pabwalo-makamaka-zigayo zotulutsa zambiri.

Apa ndipamene "ERW mill" imakhala aproject-fit production system-gawo lomwe ogula amamva mu nthawi yake, kuchuluka kwake, komanso kufulumira kuvomera.

Kukonzekera kwa Coil Kumene Kumalepheretsa Kuwotcherera Kuthamanga

Timayika patsogolo kukhazikika kwa ma coil prep (kutsetsereka, kusanja, kuchuluka kwa ma accumulator, kudalirika kwa kujowina). Kuyima kochepa kumatanthauza kuti magawo anu a HF akuwotcherera azikhala osasunthika, ndipo mzerewo umafika pokhazikika mwachangu.

Kupanga Komwe Kumagwira Kugwirizana Kwam'mphepete

Kupanga kumakonzedwa kuti kutetezere kuyanitsidwa kwa m'mphepete kusanafike powotcherera-chifukwa kusaloleza mwakachetechete kumawonjezera kukonzanso. Kutengera kukula kwanu ndi kusakanikirana kwazinthu, timalimbikitsa kupanga wamba,Mtengo wa FFX, kapenaDFTkuti mufanane ndi kusintha kwanu ndi njira yamalonda.

Kuwotcherera kwa HF Kukonzekera Zenera Lanu Lakukhuthala

Timasankhaolimba-mphamvu ya HFndikukhazikitsa gawo la kuwotcherera (kuphatikiza kulepheretsa/kuwongolera ndikufinya) kuti lifanane ndi zenera lanu la OD/kunenepa-kuti musachite changu kuti musunge msoko.

Kuchotsa Mikanda + Kukhazikika Komwe Kukufunika

Kuvala mikanda ndikusankhaintaneti induction normalizingthandizirani kuti OD/ID ikhale yomaliza ndikuthandizira kuvomereza zolimba. Iyi ndi imodzi mwa njira zofulumira kwambiri zochepetsera kugaya / kukonzanso pakupanga kwenikweni.

Kukula, Kuwongoka, ndi Zolinga Zololera Zoyezera

Kukula ndi kuwongola kumakonzedwa kuti zigwirizane ndi zolinga zovomerezeka (kulekerera kwa OD, kuwongoka, ndi kuwongolera mawonekedwe). Cholinga si "cholimba pamapepala," koma chobwerezabwereza pa liwiro lanu lokonzekera ndi nthawi yosinthira.

Ma Module Ovomerezeka Opanda Kupha Kupitilira

NDT ndi njira zoyesera (eddy current, UT, hydrotest) zimasankhidwa malinga ndi muyezo wanu komanso mlingo wovomerezeka ndi makasitomala-kenako amafananizidwa ndi liwiro la mzere kuti QA isakhale siteshoni yomwe ingawononge mphamvu yanu.

Lumikizanani tsopano

FAQ

 

 

 

 

 

 

Q1: Kodi pali kusiyana kotani pakati pa FFX ndi DFT mu mphero ya ERW?

A: FFX imathandizira kukula-kusiyana kosiyanasiyana ndikuchepetsa{1}}kudalira kosiyanasiyana; DFT imakometsedwa kuti ipange machubu achindunji/makona anayi.

Q2: Kodi mphero ya chubu ya ERW imatha kukula bwanji?

A: Zenera la OD ndi makulidwe ndi makonda ndipo zimatengera kupanga, mphamvu ya HF, kukula kwake, ndi zomwe mukufuna.

Q3: Ndi chidziwitso chiti chomwe chimafunika pa mawu ndi masanjidwe?

A: Zenera la OD/WT, kusakaniza kwazinthu (zozungulira/mzere/rect), muyezo wazomwe mukufuna, kuchuluka kwa kuyezetsa kofunikira, dongosolo la mphamvu, ndi masanjidwe a msonkhano.

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